Introduction

Dismantling work involves the strategic disassembly and relocation of industrial plants and machinery from one location to another. It is a critical phase in industrial transitions, infrastructure upgrades, and international plant relocation projects.

Dismantling Work

Our landmark dismantling project involved the AAC block plant of H H Celcon, Westbury, England. The massive plant had a daily capacity of 1400 cubic meters, a total weight of approximately 4000 tonnes, over 30 synchronized PLC systems, and nearly 200 units of 40-foot high cube containers. The dismantling process took 6 months, followed by 2 years for erection and commissioning in India.

Purpose

The purpose of this dismantling project was to carefully disassemble and relocate an entire AAC block production facility from England to India. This enabled cost-effective reuse of high-capacity infrastructure and aligned with sustainable industrial practices.

Significance

This project is a testament to our operational excellence in international plant dismantling and commissioning. It was one of the largest and most complex dismantling works in our history, highlighting our ability to manage logistics, technology, and workforce on a global scale.

Key Features

• Handling of 4000 tonnes of plant equipment
• Precision dismantling of over 30 PLC systems
• Use of approximately 200 high-cube containers
• 6-month dismantling timeline
• 2-year erection and commissioning phase in India
• International logistics and containerized transportation
• Compliance with safety and engineering protocols

Unique Aspects

• Full-scale international plant relocation
• Zero damage disassembly and packaging
• PLC-integrated system dismantling with high precision
• Complete end-to-end project execution from the UK to India
• Long-term project scope with global coordination

Design Focus

The dismantling was carefully designed to maintain the integrity of all components for reuse. Key attention was given to labeling, sequential disassembly, and container packing to support future reassembly with minimal deviation from original design layouts.

Raw Materials

While raw materials were not part of the dismantling scope, the plant included systems for handling cement, lime, gypsum, aluminum paste, and sand—key materials in AAC block production.

Output Capacity

The AAC block plant had an original production capacity of 1400 cubic meters per day, making it one of the largest in its class.