Dual Track Ring Die for Biomass Wood Pellet Mill

Introduction

PelletIndia.com introduces the Dual Track Ring Die, an innovative advancement in pellet milling technology. This system enhances energy efficiency, extends equipment lifespan, and improves pellet output consistency. With improved die design and optimized roller mechanisms, Dual Track technology is a game-changer for biomass pellet mills.

Overview

The Dual Track system operates with two independent rollers with separate Track, each following its own track. This setup ensures a single, long, energy-efficient push per die revolution, reducing power consumption and enhancing pellet uniformity. Additionally, the ring die features 43% more area means more Life, allowing greater material retention and improved pellet binding.

Purpose

• To increase pellet production efficiency by optimizing material flow.
• To reduce energy consumption, lowering operating costs.
• To extend equipment lifespan by minimizing wear on dies and rollers.
• To enhance pellet quality, ensuring consistency and durability.

Key Features

✅ Higher Efficiency: Single long push mechanism lowers energy consumption (kWh/ton).
✅ Increased Pellet Output: 43% more area in the ring die enhance production capacity.
✅ Stable Operations: Longer retention time stabilizes production, reducing fluctuations.
✅ Lower Maintenance Costs: Reduced force in processing leads to less wear and tear.
✅ Improved Binding Properties: Extended “baking time” enhances pellet durability.

Unique Aspects

🔹 Dual Track Rollers: Two independent rollers optimize compression and material distribution.
🔹 Energy Savings: Less power required per ton of pellets compared to conventional systems.
🔹 Adaptable Design: Can be integrated into both new and existing PelletIndia machines.
🔹 Sustainable Production: Lower CO₂ emissions and improved efficiency support eco-friendly practices.

Raw Materials

• Wood sawdust
• Agricultural residues
• Biomass waste
• Carbon-based materials

Output Capacity

• Dual Track Ring Die:
  • Operational Hours: ~700 hours
  • Tonnage: ~1400 tons
  • MOC: x46cr13
• Dual Track Rollers:
  • Operational Hours: ~300 hours
  • Tonnage: ~600 tons
  • MOC: HC Steel.
• Bearings:
  • Operational Hours: ~450 hours
  • Tonnage: ~900 tons
• Bearings, Roller and Dual Track Ring Die: Performance varies based on lubrication, raw materials, and operational methods.
• Overall: Dual Track Ring Die: give 43% more area compare to Mono Track (Regular Ring Die).